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The BFW cutting optimization module allows you to limit the use of materials for machines that produce commercially available lengths.
This results in direct saving of material through minimization of scrap loss.
Why optimize?
The cutting optimization responds to the increasing need to optimize use of materials.
Raw materials costs force many plants to critically assess their use of materials.
The BFW cutting optimization can help in this process.
What costs does it save?
Various practical figures show that a reduction of over 1% in scrap rate is possible.
Please remember that the order amount must be fairly large and varied.
The production scheduling allows you to gain insight into this order amount.
Therefore, we advise to compile the order amount during production scheduling, so that diameters with a varied number of positions can be combined.
Insight
The cutting optimization calculates the optimal operations of hundreds of cutting assignments within seconds.
The cutter immediately recognizes which materials are required for specific assignments. The operator has a clear overview of wich materials ars required.
Amounts and lengths are indicated, allowing you to move, merge, or spin off production orders.
cutting optimization layout screen
Cutting optimization ensures:
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Direct material savings by dividing cutting tasks with minimal scrap losses.
You can often earn back the investment in the cutting optimization within half a year.
In general, the optimization yields approx. 1.5% less scrap.
The profit depends on the order amount.
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Time savings by dividing cutting tasks.
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Immediate insight in the cutting production for several days, including amounts and cutting lengths.
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Optimization with a limited amount of storage compartments.
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Optimization with a minimum number of leftover lengths.
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Leftover lengths can be used for the subsequent optimization or can be cut to usable lengths for support shelves or torque bars.
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A cutting simulation that displays the cutting order per recipe.
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Supply list for commercially available lengths.
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Statistical module with scrap rate calculation.
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Cutting optimization results
Production list cutting optimization
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